Advanced servo-controlled warping systems delivering precision yarn placement, consistent tension control, and maximum efficiency for superior fabric quality.
Sectional Warping
Machine Model RI 109
Sectional Warping
Machine Model RI 109
Technical Features
Useful working width
: 1900 mm to 4400 mm
Beam flange dia
: 800 mm to 1250 mm
Drum circumference
: 3140 mm
Cone degree
: 7° to 13° (can be customize)
Cone length
: 1300 mm to 1700 mm
Section width
: 300 mm to 650 mm
Maximum warping speed
: 1000 MPM
Maximum beaming speed
: 200MPM
Density measurement
: Through laser sensor
Optional Accessories
3 roll digital waxing device with AC drive, motor with wax tank and pump
Beam pressing device
Anti static discharge unit at warping table
Anti static discharge unit at leasing device
GSM modem
SCADA monitoring system
Auto tension creel control
Tension bridge device
Yarn guide roll stand
Fluff detector
Features Highlights
Laser sensor for yarn built up measurement & automatic setting of feed value
Traverse of reed table through precise AC digital servo drive
Reed table and feeder table traverse are controlled by precise ball screw through linear guides
Easily accessible warping switch board
Feeder roller (kick back type) for compact warp beam with individual AC digital servo drive
Colour touch screen (HMI)
3 Axis servo controlled
Automatic section start position for X table (reed table), Y table (feeder roller), machine traverse and drum position at a time
Constant warping line speed control
Direct drive for warping drum and beam for efficient energy saving
Programmable leasing device for quick and easy sheet opening with oscillation of reed during machine run
Split frame to-and-fro movement
Graphical display of all input accessories for easy trouble shooting
Display of electronic devices parameter i.e. load / RPM of servo motor and drive
Heavy duty separate beaming unit
Beam arm movable on precise linear rail guide
Anti reverse clutch for beam locking
Direct beaming drive
Constant beaming line speed control
Constant beaming thread tension through servo valve
Closest yarn deliver to drum for avoiding cross over ends
Energy efficient powerful disc brake with accumulator
Fully PLC controlled
Safety provision for warping and beaming
Inbuilt printer for processed data sheet
On line actual length measurement
Reverse rotation of drum for easy/ quick lease pattern
Graphical display of all event occurrence
End breakage data storage
Lost end memory with precise stop during beaming
Display of all calculated data
UPS for backup during power failures to protect critical data
Safety photo cell
Advanced software for 7 split lease & cross lease
Fault diagnosis chart
Multi language display screen
PLC controlled 3 axis leasing device - oscillation - split rod open close while machine stop
Pneumatic evener roller
15" HMI at warping as well as beaming
Hydraulic donning doffing device
Operating desk board on both RH / LH side
Remote foot pedal for inching operation
Programmable beam cross winding
Laser sensor for density measurement/ linear transducer
