Where Perfect Warps Begin
Advanced servo-controlled warping systems delivering precision yarn placement, consistent tension control, and maximum efficiency for superior fabric quality.
Sectional Warping Machine Model RI 109
Sectional Warping Machine Model RI 109
Technical Features
- Useful working width
- : 1900 mm to 4400 mm
- Beam flange dia
- : 800 mm to 1250 mm
- Drum circumference
- : 3140 mm
- Cone degree
- : 7° to 13° (can be customize)
- Cone length
- : 1300 mm to 1700 mm
- Section width
- : 300 mm to 650 mm
- Maximum warping speed
- : 1000 MPM
- Maximum beaming speed
- : 200MPM
- Density measurement
- : Through laser sensor
Optional Accessories
- 3 roll digital waxing device with AC drive, motor with wax tank and pump
- Beam pressing device
- Anti static discharge unit at warping table
- Anti static discharge unit at leasing device
- GSM modem
- SCADA monitoring system
- Auto tension creel control
- Tension bridge device
- Yarn guide roll stand
- Fluff detector
Features Highlights
- Laser sensor for yarn built up measurement & automatic setting of feed value
- Traverse of reed table through precise AC digital servo drive
- Reed table and feeder table traverse are controlled by precise ball screw through linear guides
- Easily accessible warping switch board
- Feeder roller (kick back type) for compact warp beam with individual AC digital servo drive
- Colour touch screen (HMI)
- 3 Axis servo controlled
- Automatic section start position for X table (reed table), Y table (feeder roller), machine traverse and drum position at a time
- Constant warping line speed control
- Direct drive for warping drum and beam for efficient energy saving
- Programmable leasing device for quick and easy sheet opening with oscillation of reed during machine run
- Split frame to-and-fro movement
- Graphical display of all input accessories for easy trouble shooting
- Display of electronic devices parameter i.e. load / RPM of servo motor and drive
- Heavy duty separate beaming unit
- Beam arm movable on precise linear rail guide
- Anti reverse clutch for beam locking
- Direct beaming drive
- Constant beaming line speed control
- Constant beaming thread tension through servo valve
- Closest yarn deliver to drum for avoiding cross over ends
- Energy efficient powerful disc brake with accumulator
- Fully PLC controlled
- Safety provision for warping and beaming
- Inbuilt printer for processed data sheet
- On line actual length measurement
- Reverse rotation of drum for easy/ quick lease pattern
- Graphical display of all event occurrence
- End breakage data storage
- Lost end memory with precise stop during beaming
- Display of all calculated data
- UPS for backup during power failures to protect critical data
- Safety photo cell
- Advanced software for 7 split lease & cross lease
- Fault diagnosis chart
- Multi language display screen
- PLC controlled 3 axis leasing device - oscillation - split rod open close while machine stop
- Pneumatic evener roller
- 15" HMI at warping as well as beaming
- Hydraulic donning doffing device
- Operating desk board on both RH / LH side
- Remote foot pedal for inching operation
- Programmable beam cross winding
- Laser sensor for density measurement/ linear transducer
Separate Beaming with Powerful Transmission
- Heavy duty separate beaming unit
- Heavy duty gear box with maximum transmission efficiency
- Maintenance free performance
- Beam loading/unloading with separate hydraulic unit
- Foot pedal for hand free operation in slow speed
- Motorised beamer for beam chuck & de chuck
Guide Roller & Anti-Static Device
- Reed table guide roll assembly for easy access of warp sheet
- High power with shock proof static eliminator
- Easy opening and quick accessibility
Advance Reed Table
- The reed table is made up of mild steel and with all movable parts running on linear guides
- Constant distance of the warp guide roll to the wound up material
- Foot pedal for hand free operation in slow speed
Front Flat Reed
- Suitable brackets are provided for carrying the flat warping Reed
- Easy to adjust section width manually
- To-and-fro movement while operation to ensure close distance
Warping Direct Drive
- Direct V-belt transmission for drum drive
Lease Hook
- Easy to tie lease thread on drum for cross lease & seven lease
Servo Drive & Motor
- Reed table and machine traverse through AC servo drives
- To match accurate section position from first to last
Advance Hydraulic System with Oil Coolant System
- Hydraulic system with effective braking system
- In built zero pressure kit
- Coolant system for temperature control in order to have
- better life of oil as well as all oil seal set
- Auto tension control while beaming
- Rapid stop by the brake when power fail
Drum Disc Brake
- Hydraulic system with effective braking system and an in-built zero pressure kit
- Powerful disc brake on both side of the drum having heavy duty brake
- disc with self cooling design
Encoder Assembly
- To achieve precise control of line speed
- Precise length counting in warping & beaming
Large Colour Graphical Touch Screen Display and HMI
- Colour touch screen (HMI)
- Graphical display of all event occurrence
- Lost end memory with precise stop during beaming • End breakage data storage
- Advance software for 7 split lease & cross lease
- IO status for quick trouble Shooting
Programmable Leasing Device
- Motorized leasing device
- Pre determined top-middle-bottom position stop
- Splitting frame to-and-fro movement for better lease opening
- Reed oscillation to increase the life of the reed
Optional Accessories
Yarn Guide Roll Stand
Fluff Detecor
Waxing Device
- 3 roll waxing device with SS wax tray, circulation storage tank with pump & motor
- Synchronized waxing speed
- The center SS roll is driven by a gearbox and an AC motor with variable speed
- AC drive for SS guide roll
Criya Board
- Reduce lateral angle between stop motion to leasing device
- Provided with ceramic eyelet