Innovative sampling solutions enabling rapid prototype development, quality testing, and pattern verification for efficient product development cycles.
High speed automatic sample warper RI 6001
High speed automatic sample warper RI 6001
Technical Features
Drum circumference
: 7000 mm
Warp width
: 1900-2200 mm (Higher width on request)
Warping length
: 21-450 Mtr (Depending on warp density)
Yarn range
: 5-500 Tex
Warping speed
: 1000 MPM
Leasing speed
: 1000 MPM
Beaming speed
: 80 MPM
No. of colour feeder
: 16
Maximum beam flange dia
: 650-1100 mm
Beaming tension
: 400-5000 N
Auto leasing
: Yes
Beam pressing
: Yes(Optional)
Oiling/waxing
: Yes(Optional)
Leasing option
: a. Standard (4 lease) b. 7 lease (beam to beam sizing)
Features Highlights
Rotary Creel with a facility to accommodate 1 6 packages. Easy to load any type of yarn packages.
State of art yarn accumulators to ensure the laying of the yarn with constant tension at a max. speed up to 1000 mpm.
1 5 "Touch screen colour display HMI for data entry & display of all process parameters.
A dvanced & user friendly software, easy to handle by operator for data entry and to view process information.
Advance software automatically displays the colour-wise warp package requirements, the position of each color on the cone creel the number of pending warp threads the pending warp width, the maximum possible length and the time required to complete the warp.
The software determines the package positions to complete the pattern in the shortest possible time, ensuring maximum output.
It also provides advanced diagnostics of all electronics and machine fault diagnosis to assist the maintenance engineer.
Memory for program store facility to avoid the re-entry of the data.
Separate pre-preparation software available for the preparation of the next programs, helps to reduce the machine down time & boost the productivity.
Yarn brake detection sensors detects the yarn brake before & after the yarn accumulators colour packages, avoid the chances of pattern mistake.
Precisely made 16 yarn needles on the rotary, controlled by the response control, lay the yarn accurately according to the inserted warp pattern at a very high speed of up to 1000 meters per minute.
Robust constructed separate beamer, accommodates max. 1100 mm beam flange, with hydraulic donning/doffing, with the help of pneumatic braking system. Servo control beaming drive ensure constant line speed of the warp, maintaining constant yarn tension.
All safety measures provided at all operational rotating part, includes pneumatic control auto rotary creel guard, warping running guard, beaming safety guards and all interlocked emergency push button at different position of the machine.
Pneumatic beam pressing device (Optional) for extra hardness of the beam for certain warp & waxing/oiling device (Optional) with heating system, auto oil circulating system available .
Automatically & smoothly, selection of the required yarn for laying on drum at very high speed without any error.
S ynchronised yarn laying by belts and drives, ensure precise laying & shifting of the warp yarn on drum, to ensure a quality warp beam.
Automatic sequential leasing function inserting cross leases & cut lease accurately without any lease fault.
